I'd press on with Vaux, if your not happy. F40 is the 6 speed in the new 9-3. The Fora platform includes forum software by XenForo. Or you have lifetime warranty. Gearbox Ramblings v0.2 . When driving off, let out the clutch and accelerate on 1st gear, after gaining speed, then press the clutch to shift to 2nd gear, the shifter is not popping into gear. January 2012 #5. Obviously you're now without a car, but the longer you drive it, the less chance you'll have of a refund. Thanks. Unknown what the cause is but it is warranty if the car is less than 3 years old. Manual Transmission Parts. --\/--{ You would think its a seized linkage but the gearstick moves really smoothly when the cables are discconnected from the gearbox. Defective clutch Rectify/replace the clutch. Meanwhile gearbox tear down has revealed that reverse gear is now useless and that has created a whole bunch of issues as Ferrari want to sell you reverse, Ist and the main shaft for $15K, so we have to find our way round that which may mean getting the part Value my car,000 miles. Don't forget, although the F40 is notchy (and mine is a lot better since going from 3.2 litres to 2.4), it's very tough - the 40 in F40 comes from the fact it can handle 400 NM of torque. Just thank god you aint got the M32 that cant even cope with the 320NM its rated at. The most common gearbox problem is overheating this issue requires industrial gearbox repair and renewal. One of the most common problems associated with the torque converter is worn or damaged needle bearings. It can feel like moving the gear stick through a thick fluid when trying to select gear. Agent 37 Posts: 270 Officer. Using a light, look inside and you will see a large gear. It is also used in 9-5 2010-2012 models. 120 CDTI got F40 until it was facelifted then got the M32 box. F40 problems. Contact. Check the transmission fluid level for both manual and automatic transmissions and check the clutch fluid for manual transmissions. HiAll, I've found quite a bit regarding the AF40 auto gearbox on the forums but would like peoples opinions on this problem please. Made from oktober 2008 till 2013. The biggest reason to run the new gearset is the higher first and closer rest of the gears 6th is acutally about the same as the higher geared 9-3s. Since after all it is not generally a bearing failure that kills our gearboxes but rather massive overload failures. Thanks. - Use Stabil, Seafoam, or another fuel stabilizer in the fuel, especially when the motor will be going un-run for more than two weeks. 5th January 2016, 15:22#3 Da n View Profile 2. if that's any help. Manual Transmission Parts. Jan 18, 2013. 120bhp's up to 2007 have F40 and 2007 on should be M32. Had remanufactured a20dth engine replacement and when driving the car my clutch was not right i.e. Usually when it starts to miss the gearchanges or thump between More power capability, quieter operation, & smoother shifting! It has been certified for up to 295 ft-lb ( 400 Nm) of engine torque. The Viggen also used the larger 9-5 outer CV joints. The F40 box is a more reliable box than the m32. Repair / replace defective parts Gearbox out of line with clutch housing. I changed oil ,did the cable alignment, put in some molyslip and nothing has changed. The solenoid controls the flow of fluid throughout the transmission. ), or is it some mechanical fault in the box with the gear selector or syncromeshes? For the 9000 94-98 since the trans mount is part of the end case that is changed you have to fabricate a new mount assembly. 2nd gear may also be repaired whilst they're on. On the plus side I now have several ideas as to how to improve my gearshift, Saabscene Saab Forum - Saab Technical Information Resource. The addition of a ball-and-spring-type detent on the shift sleeve and detents on the shift rail assists the driver in shifting quicker. How Much Do You Need? Yamaha 40HP Four Stroke motor Manufacture date: 2005 Tiller model with electric start, has 3 carburetors. Repair / replace defective parts Gearbox out of line with clutch housing. A couple times I did manage to get it in gear and throttle up and it ran like a clock. Remote control shifting mechanism out of adjustment. There is a Quaife ATB QDH21B limited differential available which transforms the vehicles handling, reduces under steer and gives more stability on slippery road surfaces. This gearbohes were already in Vectra's as well.I had also a lot of vibrations under load! The gear then drops in when its ready, That technique was refined on a Triumph Spitfire with a dodgy synchro on first and none whatsoever on second (I got quite good at double declutching). It whines from around 50mph down to 20mph. Has anybody taken apart the f40 box to have a look what is wrong with it? Maximum engine torque: 245 lb-ft ( 333 Nm ) Maximum gearbox torque: 295 lb-ft ( 400 Nm ) Gear ratios: MT2. I'm beginning to think your a car breaker lol .. New boxes for the K's need road testing , I'm putting your name forward GM official gearbox tester , i did mention however it would be prudent to fit roof racks to put the spare boxes on !!!! But it really does frustrate me when cold. and the unburnt fuel in the cylinders can cause problems with the cylinder walls and rings over time. Remove the transmission filler plug. i hear what you say about the spark blow out , that is the gutt feeling for us but without the donor parts will be hard to prove , F40 parts are becoming ridiculous in price but we may have to bite the bullet and swap out the coils , we have tested the ecu trigger signal and earth from the ecu's for the coils using a breakout box and the seem to be good, think i will revisit the igniton leads althought they look good , the car has only done 6000 miles although that doesnt mean anything with a part breaking down , it just seem odd as if one coil pack or one igniter or a lead or two were going down it surely would feel like a mis fire but this seems almost total loss of power or at least one bank switching off ?? we have checked the phase sensor air gap's , replaced the revolution sensors ,replaced the temp sensors, checked fuel pressure and delivery rate which I have a 2007 G6 GT, 3.9. I use ARP bolts for all the ring gears. I really wanted to keep the Ferrari F40 LM Restoration in one large post, however it was proving too large to handle. 6. o MY99 - MY01 9-5 up to and including 13025469 You could get the Vig ABS sensor mounts and have a local machine shop clearance the upright for the cv joint. It only matters how much torque it transmits. All are covered under warranty. The kit was developed to fit the Cobalt SS and similar F35 cars. Chris Knott Insurance The car been getting hard to put in gear for a few months also the flywheel is noisey but has been for a long time . It is also used in some Saab 9-3 and 9-5 models. I'd press on with Vaux, if your not happy. Banging into gear. the engine revs without increasing in speed. Defective clutch Rectify/replace the clutch. The F40 is cast in aluminum, and weighs 124 pounds (56.2 kg). When driving off, let out the clutch and accelerate on 1st gear, after gaining speed, then press the clutch to shift to 2nd gear, the shifter is not popping into gear. 5. You know yourself how it changes. PartNo : 55352125 and the unburnt fuel in the cylinders can cause problems with the cylinder walls and rings over time. Zumbrota Drivetrain offers one of the largest inventories of oem and aftermarket manual transmission component products in the country. If there are more updates than just a diff count on a bit more time. See here. There's also the dmf lol. 3.0 ltrs for automatic. You need enough preload to keep the shafts rigid, that is not allow them to flex in the middle to keep the gears tight. The Fora platform includes forum software by XenForo. Usage : 2003-, F40 gearbox, are you experiencing problems shifting? Surly if you have reported the problem now, and its noted on the system, its within the warranty period and they should sort it even if it lapses into expired period? Is the oil we putting into these boxes from stealer the right one(isnt it too dense when cold? 5. I eventually handed my insignia back & paid more for a 12 month old Astra. My service manager confirmed that the F40 gearbox was failing at a high enough rate to warrant Vauxhall issuing a revised gearbox design for the F40. Derwis, I appreciate the offer buddy, but I'm in Glasgow. M32 GEARBOX | Guide To Faults & Fixes A guide to the common faults and repairs including uprating the Vauxhall, Alfa Romeo, Fiat M32 gearbox . Oil leaks from the gearbox due to the following reason: Too high oil level in case. There is a Quaife ATB QDH21B limited differential available which transforms the vehicles handling, reduces under steer and gives more stability on slippery road surfaces. I got my new gearbox back in January by the way. 2.2 ltrs for M32. rough idle, wants to stall out, 25% throttle its kinda ok, but trying to get anything more would cause it to bog down. The car itself is 2010 astra j 2.0 cdti 160bhp. As the worlds number one manufacturer of Automatic Transmissions, AISIN has a huge range of fluids available, to match for every transmission type. Lubrication of Gearbox. Enthusiasts sometimes overlook maintenance on their marine lower units. The high load when cold is something that the driver just has to care about. FAQ. Visitors found this page by searching for: Meet the Team - Moderators / Section Moderators. The F40 is cast in aluminum, and weighs 124 pounds (56.2kg). Every time that I go from neutral to forward or reverse both engines make a loud grinding noise as if they were slammed into gear. If you need immediate access there is the option to become a 'Full Member' by purchasing a subscription. 464.48 - Vauxhall Meriva, Uxbridge. Top Reasons for a Hard Clutch Pedal. #4. We start with a Fidanza custom 1 piece aluminum single mass flywheel that only weighs 12.5 pounds, the stock steel dual mass flywheel weighs 26 pounds. The gearbox on my 2005 saab 1.9tid v.sport is rubish, does anybody know what is wrong with these getrag f40 gearboxes , a lot of people complaining on saab ,vectra ,alfa romeo forums about this. Eco Torque Gearbox & Clutch Centre Unit 1A Portland Industrial Estate Hitchin Road Bedfordshire Arlesey SG15 6SG. By matthunter76 in forum Engine & Drivetrain Replies: 0 Last Post: 23rd September 2009, 13:53. . All of the friction surfaces on the synchronizer rings are sintered bronze. The seals in the transmission or driveshaft may become faulty and leak fluid. We offer quality rebuild kits assembled to include the component replacement parts you need to overhaul your manual transmission. Although 2nd gear not too bad, has to come out to replace 4rth. If I'd got my hands on them, they'd never have gone into production lol. Remove the dip sticks and look at the fluid levels compared to the minimal level hash mark on the dip stick. f40 gearbox problems Follow us. Gearbox & Clutch (37) Electrics, ECU, Warnings & Lights (252) Steering, Suspension, Brakes, Wheels & Tyres (73) Leaks & Noises (165) Running Rough, Starting & Power Loss (397) 1. response. Same goes for burnouts. Poor transmission fluid quality will usually lead to one of the following signs: The sound of gears grinding when driving or switching gears. The ratio for 3rd gear is now 1.37:1, and the ratio for 4th gear is no longer an overdrive, with a new ratio of 1.05:1. Loss of drive. 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From what I know from talking with ZZP about their F40 swap kit is that the stock driveside axle will not work. To adapt the F40 to North American applications and maximize performance, 3rd through 6th gears have been changed to higher-ratio gears starting in 2007 model year. ADD TO WISHLIST. The F40 is cast in aluminum, and weighs 124 pounds (56.2 kg). There is no grinding noise what so ever. Aug 28, 2009 2,885 Not a problem with the F50. Could it be posible? Delayed shifting of the gears when accelerating, i.e. The 5th gear ratio is 0.85:1 and the 6th gear ratio is 0.71:1. Just part of the case. 4 Speed. Maximum engine torque: 245 lb-ft ( 333 Nm ) Maximum gearbox torque: 295 lb-ft ( 400 Nm ) Gear ratios: MT2. I have a haynes for my insignia and it states. But the strange thing when i dug deeper into oils is that different makes with same winter grade has not the same densities . For other uses, see, Learn how and when to remove this template message, http://www.opel-infos.de/getriebe/f40.html, https://en.wikipedia.org/w/index.php?title=GM_F40_transmission&oldid=1131230548, DETENT SYSTEM FOR QUICKER AND EASIER SHIFTING, GEAR RATIO CHANGES FOR QUICKER ACCELERATION, This page was last edited on 3 January 2023, at 04:53. On some occasions, transmission fluid may be contaminated from coolant in the radiator. Tags: unexplained noises faulty gearbox owning goodwill foc gearbox problem. When the vehicle is in neutral, the transmission will probably not make any strange sounds, but when in a driving gear will make grinding or brushing sounds. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. There are currently 1 users browsing this thread. turbocharged 300hp 3.0L I6 7-speed automated manual RWD. AMSOIL Synthetic Marine Gear Lube offers excellent protection for your F40 (4-stroke SOHC L3), even in the most severe boating conditions. I also find when coasting up to a junction despite clutch petal flat on floor its reluctant to engage 1st gear. I know that there is turret repair kit on ebay , has anybody used it with good results? ). Not sure on what years or what other models though. The problem occurs at around 4000rpm just as the boost comes in , it feels like you loose total power for about 3 seconds then a small splutter and you get full boost all the way to the limiter, i can produce this fault in any gear. The car is a Vectra sri 1.9 cdti (150) on 08 having covered only 38k. check out the. The transmission in your 1992 Ferrari F40 is the part of the 1992 Ferrari F40 that directs the power from your engine to the driveshaft which in turn helps to turn the wheels on your 1992 Ferrari F40 . [11] Low levels of transmission fluid or transmission fluid leaks are by far the most common type of transmission problem. Low levels of transmission fluid are usually caused by leaks in the transmission system itself. Fax 417.831.4722 I made my research into these gear oils and found out that the saab oil is castrol synthetic 75w85, and the smx-s is 75w80. disconnect neg then pos then remove the bolt in the box that holds the battery locked. Nick Taliaferro 2009 Any questions just email me. Not sure how reasonable this is but probably the only easy option. Would your mileage warrant a new clutchyou know while the box is out. Engineered for drivability and smooth shift, all our AT fluids provide improved step-off and Automatic gearbox wont engage forward drive. 3.1L MPFI V6. Call today and talk to an expert! A forum community dedicated to all Saab owners and enthusiasts. The ratio for 3rd gear is now 1.37:1, and the ratio for 4th gear is no longer an overdrive, with a new ratio of 1.05:1. Normally on the high output T7 cars I setup the cold rev limiter a little lower that 5k just so that the gearbox has some chance to warm before seeing high speeds. The problem is that it will start and run fine until put under a load in the water. I have had absolutly no trouble out of this motor until now. The gearbox on my 2005 saab 1.9tid v.sport is rubish, does anybody know what is wrong with these getrag f40 gearboxes , a lot of people complaining on saab ,vectra ,alfa romeo forums about this. 2nd gear selection faults probably the most common issue with the f40. But then you ask why does the Viggen and 9-5 use a F35 differential but still a rod shifter.